In an era where sustainability meets industrial demand, the food manufacturing sector faces dual challenges: achieving high-volume production while minimizing environmental impact. The Energy-Efficient 1000kg/h Biscuit Production Line emerges as a groundbreaking response to this modern dilemma. Designed for manufacturers aiming to scale operations without compromising planetary responsibilities, this integrated solution combines cutting-edge automation, intelligent thermal management, and renewable energy integration to redefine industrial baking.
I. Product Overview
This automatic biscuit production line is a 1000kg/h hour multifunctional biscuit production line, capable of manufacturing various types of biscuits, including short – dough biscuits, tough – dough biscuits, double – layer filled biscuits, and soda biscuits. The line is designed with a modular concept, allowing for flexible configuration according to customers’ requirements. It can meet the production needs of different scales and varieties.
II. Product Features
- ☆Multifunctionality
One production line can produce multiple types of biscuits, satisfying the diverse market demands. This not only improves equipment utilization but also reduces investment costs.
- ☆Uniform Baking
Advanced baking technology is adopted. The heat distribution inside the oven is even, preventing uneven baking. This ensures that the biscuits are evenly colored, have an attractive appearance, and a better taste.
- Direct – fired Temperature Zones: Three – stage adjustable combustion tubes are used to precisely control the temperature of each zone, meeting the baking requirements of different biscuits.
- Hot – air Circulation: The hot – air circulation system is scientifically designed to distribute hot air reasonably, ensuring a stable and even temperature inside the oven.
- ☆High Degree of Automation
The entire line operates automatically. Only 1 – 2 people are required for the dough – making process. If an automatic water – flour – seasoning weighing and mixing system is equipped, only 1 person is needed for the dough – making process. The baking and packaging sections require 1 person and 2 – 4 people respectively. This significantly reduces labor costs and improves production efficiency.
- ☆Easy to Operate
The production line is operated through a PLC human – machine interface. Parameter setting is simple and easy to master, reducing the operation difficulty.
- ☆Hygiene and Safety
The equipment is standard – equipped with stainless – steel 201 material, and can be upgraded to 304 material. It complies with food hygiene standards, is easy to clean, and ensures food safety.
- ☆Flexible Configuration
The configuration of the whole line can be adjusted and optimized according to the types of biscuits planned for production. For example:
- A laminator can be selected after the dough mixer: When producing soda biscuits and crackers, a cutting – type laminator is needed for laminating.
- The oven temperature zones can choose direct – fired or hot – air heating: Select the appropriate heating method according to the type of biscuits and the technological requirements.
- The oven can use electricity or gas as the energy source: Choose the most cost – effective energy solution based on the actual situation of the customer and energy costs.
- Electrical configurations can choose brands such as Siemens or Schneider: To ensure the stable and reliable operation of the equipment.
- Gas valves, etc., can choose Japanese Aichi brand or Honeywell brand: To guarantee the safe and efficient operation of the equipment.
III. Main Equipment Composition
- Dough Mixer: Mixes raw materials such as flour, water, and oil into dough.
- Laminator (Optional): Used for producing soda biscuits and crackers, laminating the dough in multiple layers.
- Molding Machine: Presses the dough into various – shaped biscuit blanks.
- Baking Oven: Adopts advanced heating technology to ensure the biscuits are evenly baked and golden in color.
- Cooling Line: Cools the baked biscuits to a suitable temperature.
- Filling Machine (Optional): Used for producing double – layer filled biscuits, evenly spreading the filling between two biscuits.
- Packaging Machine: Automatically packs the biscuits into bags or boxes, and various packaging forms can be selected.
IV. Technical Parameters
- Production Capacity: 1000 kg/h
- Power Supply: 380V/50Hz
- Power: Varies according to configuration
- Overall Dimensions: Vary according to configuration
- Factory Requirements: For a standard 1 – ton production line, the factory should be 6 meters wide and 90 – 120 meters long.
- Production Cycle: Approximately 3 months.
- Investment Budget: Approximately 500,000 – 700,000 US dollars (depending on the types of biscuits planned for production and configuration requirements).
V. Target Customers
This production line is suitable for medium – sized and large – sized biscuit production enterprises, especially those with diverse product lines, aiming for high – efficiency production and product quality.
VI. Service Commitment
- ○ One – year Warranty: The whole machine is under warranty for one year. During the warranty period, free replacement of parts and maintenance services are provided.
- ○ Lifetime After – sales Service: After the warranty period, lifelong technical support and spare – part supply are provided to ensure the long – term stable operation of the equipment.
- ○ Quick Response: 24 – hour remote technical guidance is provided. For urgent problems, on – site solutions are provided within 48 hours.
- ○Process Support: Provide customers with full – process process guidance, assist in formula optimization and production parameter adjustment.
- ○ Innovation Verification Service: Relying on our own biscuit factory resources, we can assist customers in product verification of new processes and new formulas, reducing market risks.
VII. Contact Information
Welcome to contact us at any time for more product information and quotations.
VIII. Optional Configurations
- Automatic water – flour – seasoning weighing and mixing system
- Biscuit oil – spraying machine
- Biscuit sugar – sprinkling machine
- Metal detector
- Full/semi – automatic packaging system
IX. Conclusion
This 1000kg/h production line integrates multifunctionality, high efficiency, and automation, making it an ideal choice for biscuit production enterprises. With comprehensive service guarantees and innovative process support, it will help enterprises enhance their product competitiveness, respond quickly to market demands, and gain a larger market share.
