In the industrialized food processing workshop, there is the precise magic of modern food manufacturing. Today, let us walk into a modern food production factory together to reveal how to efficiently makechocolate filling bear biscuits with fully automatic bear biscuit line. This is not only an in-depth exploration of the industrialized production process, but also a tribute to the combination of traditional baking art and modern technology.

Before everything starts, product design is the crucial first step. Based on market research and consumer preferences, designers draw bear-shaped biscuit molds to ensure that it is not only eye-catching but also in line with the public’s taste. At the same time, considering that the richness of chocolate and the crispness of biscuits can form a sharp contrast, it is decided to adopt a double-layer design-the outer layer is a cute bear-shaped biscuit, and the inner layer is a layer of silky chocolate sandwich. This creativity not only satisfies the visual enjoyment, but also brings a layered experience in taste.

Raw material preparation: The source of quality
High-quality raw materials are the basis of deliciousness. For making chocolate filling bear biscuits, high-quality wheat flour, high-quality butter, pure cocoa powder and high-quality chocolate are selected as the core raw materials. Each raw material is strictly screened and tested to ensure that it is pure, fresh and meets food safety standards. In addition, in order to make the biscuits attractive in color, an appropriate amount of natural food coloring is added to make the bear biscuits more lifelike and irresistible.

3. Fully automatic bear biscuits production line: a symphony of technology and efficiency
   Entering the production link, the fully automatic production line has become the protagonist of this sweet manufacturing.
   
4. The following are several key links in the production process:

1. Dough mixing and molding:
The raw materials are put into a large mixer in proportion, and after precise time and temperature control, they are fully mixed into a uniform dough. Subsequently, the dough is sent to the automatic molding machine, and lifelike bear shapes are pressed out through precise molds. This step not only requires fast speed, but also ensures that the shape and size of each biscuit are consistent, showing a high degree of process precision.
2. Baking and cooling:
The formed biscuits are automatically transferred to the continuous oven and baked at precisely controlled temperature and time to ensure that the biscuits are crispy on the outside and soft on the inside, with a golden color. After baking, the biscuits immediately enter the cooling tunnel to cool down quickly in preparation for the next operation. The efficient operation of this link greatly shortens the production cycle and ensures the freshness of the biscuits.
3. Chocolate filling and packaging:
The cooled biscuits are sent to the automatic filling machine, which accurately fills the center of each biscuit with melted chocolate. In order to ensure the uniform distribution of the chocolate filling, this process uses a precise metering system and stable conveyor belt technology. After the filling is completed, the biscuits are automatically paired and sealed and packaged by the packaging machine, which not only maintains the hygiene of the product, but also facilitates storage and transportation.
4. Quality inspection and packaging:
Before the final packaging, each batch of biscuits will undergo strict quality inspection, including appearance inspection, weight measurement and taste testing, to ensure that each biscuit meets high standards. Qualified products will be sent to the automatic packaging line, and exquisite outer packaging design will be carried out according to different market needs to increase the attractiveness and market competitiveness of the product.

Environmental protection and sustainability: the practice of green production
While pursuing efficient production, this factory also does not forget environmental protection and sustainable development. From raw material procurement to waste disposal, the green concept is implemented throughout the process. For example, use biodegradable packaging materials to reduce the use of plastics; optimize energy use and adopt energy-saving equipment; and establish a complete waste recycling system to minimize the impact on the environment.

Market Feedback and Future Outlook
Chocolate-filling bear biscuits have quickly won the favor of consumers in the market with their unique design and excellent quality. Not only have they become the favorite of children, but they have also been favored by many adults and have become an ideal companion for leisure time. Faced with the continued growth of market demand, factories are constantly exploring technological innovations, such as introducing artificial intelligence to assist quality control and improve production flexibility to meet more personalized customization needs.

Conclusion:
When traditional baking meets Industry 4.0, the ultimate pursuit of quality and the unextinguished childlike innocence are jumping on the assembly line. In every chocolate sandwich bear biscuit, we can get a glimpse of the true meaning of the future food industry: using the coldest rationality to protect the most innocent sweetness, so that every technological advancement becomes a bridge for the food industry.

In an era where sustainability meets industrial demand, the food manufacturing sector faces dual challenges: achieving high-volume production while minimizing environmental impact. The Energy-Efficient 1000kg/h Biscuit Production Line emerges as a groundbreaking response to this modern dilemma. Designed for manufacturers aiming to scale operations without compromising planetary responsibilities, this integrated solution combines cutting-edge automation, intelligent thermal management, and renewable energy integration to redefine industrial baking.

I. Product Overview

This automatic biscuit production line is a 1000kg/h hour multifunctional biscuit production line, capable of manufacturing various types of biscuits, including short – dough biscuits, tough – dough biscuits, double – layer filled biscuits, and soda biscuits. The line is designed with a modular concept, allowing for flexible configuration according to customers’ requirements. It can meet the production needs of different scales and varieties.

II. Product Features

1. ☆Multifunctionality

One production line can produce multiple types of biscuits, satisfying the diverse market demands. This not only improves equipment utilization but also reduces investment costs.

2. ☆Uniform Baking

Advanced baking technology is adopted. The heat distribution inside the oven is even, preventing uneven baking. This ensures that the biscuits are evenly colored, have an attractive appearance, and a better taste.

• Direct – fired Temperature Zones: Three – stage adjustable combustion tubes are used to precisely control the temperature of each zone, meeting the baking requirements of different biscuits.
• Hot – air Circulation: The hot – air circulation system is scientifically designed to distribute hot air reasonably, ensuring a stable and even temperature inside the oven.

1. ☆High Degree of Automation

The entire line operates automatically. Only 1 – 2 people are required for the dough – making process. If an automatic water – flour – seasoning weighing and mixing system is equipped, only 1 person is needed for the dough – making process. The baking and packaging sections require 1 person and 2 – 4 people respectively. This significantly reduces labor costs and improves production efficiency.

4. ☆Easy to Operate

The production line is operated through a PLC human – machine interface. Parameter setting is simple and easy to master, reducing the operation difficulty.

5. ☆Hygiene and Safety

The equipment is standard – equipped with stainless – steel 201 material, and can be upgraded to 304 material. It complies with food hygiene standards, is easy to clean, and ensures food safety.

6. ☆Flexible Configuration

The configuration of the whole line can be adjusted and optimized according to the types of biscuits planned for production. For example:

• A laminator can be selected after the dough mixer: When producing soda biscuits and crackers, a cutting – type laminator is needed for laminating.
• The oven temperature zones can choose direct – fired or hot – air heating: Select the appropriate heating method according to the type of biscuits and the technological requirements.
• The oven can use electricity or gas as the energy source: Choose the most cost – effective energy solution based on the actual situation of the customer and energy costs.
• Electrical configurations can choose brands such as Siemens or Schneider: To ensure the stable and reliable operation of the equipment.
• Gas valves, etc., can choose Japanese Aichi brand or Honeywell brand: To guarantee the safe and efficient operation of the equipment.

III. Main Equipment Composition

• Dough Mixer: Mixes raw materials such as flour, water, and oil into dough.
• Laminator (Optional): Used for producing soda biscuits and crackers, laminating the dough in multiple layers.
• Molding Machine: Presses the dough into various – shaped biscuit blanks.
• Baking Oven: Adopts advanced heating technology to ensure the biscuits are evenly baked and golden in color.
• Cooling Line: Cools the baked biscuits to a suitable temperature.
• Filling Machine (Optional): Used for producing double – layer filled biscuits, evenly spreading the filling between two biscuits.
• Packaging Machine: Automatically packs the biscuits into bags or boxes, and various packaging forms can be selected.

IV. Technical Parameters

• Production Capacity: 1000 kg/h
• Power Supply: 380V/50Hz
• Power: Varies according to configuration
• Overall Dimensions: Vary according to configuration
• Factory Requirements: For a standard 1 – ton production line, the factory should be 6 meters wide and 90 – 120 meters long.
• Production Cycle: Approximately 3 months.
• Investment Budget: Approximately 500,000 – 700,000 US dollars (depending on the types of biscuits planned for production and configuration requirements).

V. Target Customers

This production line is suitable for medium – sized and large – sized biscuit production enterprises, especially those with diverse product lines, aiming for high – efficiency production and product quality.

VI. Service Commitment

1. ○ One – year Warranty: The whole machine is under warranty for one year. During the warranty period, free replacement of parts and maintenance services are provided.
2. ○ Lifetime After – sales Service: After the warranty period, lifelong technical support and spare – part supply are provided to ensure the long – term stable operation of the equipment.
3. ○ Quick Response: 24 – hour remote technical guidance is provided. For urgent problems, on – site solutions are provided within 48 hours.
4. ○Process Support: Provide customers with full – process process guidance, assist in formula optimization and production parameter adjustment.
5. ○ Innovation Verification Service: Relying on our own biscuit factory resources, we can assist customers in product verification of new processes and new formulas, reducing market risks.

VII. Contact Information

Welcome to contact us at any time for more product information and quotations.

VIII. Optional Configurations

• Automatic water – flour – seasoning weighing and mixing system
• Biscuit oil – spraying machine
• Biscuit sugar – sprinkling machine
• Metal detector
• Full/semi – automatic packaging system

IX. Conclusion

This 1000kg/h production line integrates multifunctionality, high efficiency, and automation, making it an ideal choice for biscuit production enterprises. With comprehensive service guarantees and innovative process support, it will help enterprises enhance their product competitiveness, respond quickly to market demands, and gain a larger market share.